I. Preparation Work

1. Equipment Inspection: Conduct a comprehensive inspection of the appearance, component connections, electrical system, and hydraulic or pneumatic system.
2. Material Preparation: Prepare terminals with matching specifications and of qualified quality as well as preprocessed wires.
3. Parameter Setting: Set parameters such as crimping pressure, height, and speed according to the specifications of the terminals and wires.

II. Positioning of Terminals and Wires

1. Terminal Placement: Place the terminals on the positioning fixture or have them delivered in place by an automatic feeding device.
2. Wire Insertion: Insert the wire accurately into the terminal hole with the help of a guiding device to ensure proper placement.

III. Crimping Operation

1. Start the Crimping Program: Start it through the control panel, and the CNC system controls the crimping mechanism according to the parameters.
2. Crimping Process Control: The crimping mechanism presses down at a set speed. The pressure is monitored by a pressure sensor and regulated by the CNC system. An alarm will be triggered and the operation will stop in case of abnormal pressure.
3. Confirmation of Crimping Completion: After reaching the set crimping height, maintain the pressure for a while. After that, the mechanism returns to its original position, ready for the next crimping operation.

IV. Quality Inspection

1. Visual Inspection: Check the deformation, cracks, burrs of the terminals and the condition of the wires. The connection should be tight and smooth.
2. Tensile Test (Optional): Measure the axial tensile force as required to ensure that the connection strength meets the standard.
3. Electrical Performance Test (Optional): Measure the contact resistance when necessary to ensure good electrical conduction.