UlTRASONIC 220v 50HZ
WIRE HARENSE WELDING MACHINE
Efficient welding
WIRE HARENSE WELDING MACHINE
About 1~3 s/time, depending on the welding square
Product Introduction
HMS-X02 Ultrasonic Wire Harness Welding Machine
Operation Display
Ultrasonic Welding Horn
E-STOP Button
Ultrasonic Welding Machine Main Structure
The HMS-X02 ultrasonic wire welding machine provides an introductory ultrasonic-level welding experience for all types of customers. It is a user-friendly and low-maintenance ultrasonic welding solution for many markets with the lowest machine cost.
The machine's welding capabilities cover a wide range of cross-sectional dimensions from 0.35 mm² to 40 mm². In addition, it offers many benefits over traditional welding methods.
This ultrasonic wire welding machine is a one-step welding machine for copper wire connection, which can be welded once in 1~3 seconds. No heating is required, and no consumables or connectors are required.
Product Parameters
Input voltage | AC 220V 50Hz |
Square of weld | 0.35mm²-40mm² bare copper wire |
Equipment size | 640*905*1050mm |
Equipment power | 5000W |
Equipment weight | 96kg |
Operating frequency | 20KHz |
Welded copper wire (aluminum wire) diameter | ≤0.3mm |
Displayed | Industrial control computer |
Productivity | About 1-3s/time, depending on the welding square |
Core Parts | Generators, Transducers, Horn |
Moving parts | Servo motor, screw rod |
HS code | 8515809090 |
Application | Vehicles, instruments and meters, communication equipment, household appliances, etc. |
Product Advantages
No Additional Material Required
No flux, flux or other filler materials are required during ultrasonic soldering, reducing material costs and the risk of environmental contamination.
Low Temperature Welding
The temperature generated during the welding process is low, only equivalent to 1/3 or 1/2 of the melting point of the metal, which means the welding process will not cause damage to the insulation of the wire and retain the original properties of the metal wire. Low-temperature welding also allows thin metals to be welded to thick metals without causing damage to them.
Energy Saving And Environmental Protection
Compared with traditional welding methods (such as crimping, soldering, and resistance welding), ultrasonic welding has low energy consumption and does not require an external heating source, reducing energy consumption and carbon emissions.
Advanced Process Control
Equipped with a touchscreen controller, it displays and monitors ultrasonic welding parameters (such as amplitude, pressure, time, etc.) in real-time to ensure precise control of the welding process, so as to achieve the highest standard of welding quality.
Compact And Portable
The device is small in size and light in weight, making it easy to operate and store in a limited space.
Constant Welding Quality
The integrated system ensures the stability of welding parameters, avoids quality fluctuations caused by human factors, and ensures welding consistency, especially suitable for mass production needs.
Safety And Ease Of Use
It has the function of automatic frequency tracking and calibration, the maintenance, operation, and tool replacement of the equipment are simple, fast, and safe, and the structural design is simple and precise, which improves the safety and work efficiency of operators.
Strong Adaptability
It is not only suitable for welding between similar metals (such as copper and copper, aluminum and aluminum), but also can realize the welding of different metals (such as copper and aluminum), and the large welding cross-section range (from 0.35 square millimeters to 200 square millimeters) can adapt to the needs of a variety of wiring harness specifications. Expanded range of applications.
Efficient And Fast
The welding process only takes 1-2 seconds, which greatly improves the production efficiency and meets the needs of large-scale production. At the same time, the welded workpiece does not need to be cooled or pressured for a long time, saving the production cycle.
High Welding Strength
Because the joint formed by ultrasonic welding is metallurgically combined, its strength often exceeds that of the base metal, and there is no obvious welding slag and burr in the welding area, and the appearance is smooth, which is conducive to the subsequent assembly and optimization of electrical properties.
Password Protection And Parameter Storage
Ability to store the welding parameters of each size of wire as a template. Avoid changing different specifications of threads each time and need to manually reset different parameters, which can greatly provide the stability of work efficiency and product quality.
Prevent Empty Welding
Prevent damage to parts such as left and right sliders, horn, and Cushion Block.
Product Comparison
HMS-X01
- 0.35~20mm²
- AC 220V 50Hz
- 640*425*330mm
- 65kg
- 20KHz
- 7-inch touch screen
- About 3s/time, depending on the welding square
HMS-X02
- 0.35~40mm²
- AC 220V 50Hz
- 640*905*1050mm
- 96kg
- 20KHz
- 15.6-inch touch screen
- About 3s/time, depending on the welding square
Additional information
Power | 5000W |
---|---|
Weight | |
Input Voltage | AC 220V 50Hz |
HS Code | 8515809090 |
24/7 Live Chat
Global customer service center, 24 hours online to provide you with pre-sales and after-sales consulting services.
Fast Delivery
A comprehensive supply chain management system, smart production system for products, and quality control management system ensure rapid delivery within 30 days.
Secure Checkout
We support T/T and also support international third-party guarantee platform payment methods such as Alibaba. We promise to return and exchange the goods within 7 days of receipt so that you can buy with confidence and use them comfortably.
YOUR NEEDS, OUR HEARTBEAT
Quality determines survival,
service defines value!
CEO FENGMING YANG
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