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HMS-X01 Ultrasonic Wire Harness Welding Machine

HMS-X01 Ultrasonic Wire Harness Welding Machine

The HMS-X01 ultrasonic wire harness welding machine adopts cutting-edge ultrasonic welding technology, and all important components are developed and produced in-house by Himinsen. Its power system consists of crimp cylinders
and stepper motors. Different welding needs are achieved by utilizing a crimped cylinder to adjust the proportional valve.

UlTRASONIC 220v 50HZ

WIRE HARENSE WELDING MACHINE

Efficient welding

WIRE HARENSE WELDING MACHINE

About 2s/time, depending on the welding square

Product Introduction

HMS-X01 Ultrasonic Wire Harness Welding Machine

Himinsen Is Committed to Providing Professional Design Solutions and Perfect Customer Service System for Global Customers








HMS-X01 Ultrasonic Wire Harness Welding Machine

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Emergency stop button

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7-inch touch screen

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Emergency stop button

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Ultrasonic welding horn

The HMS-X01 ultrasonic wire welding machine provides an introductory ultrasonic-level welding experience for all types of customers. It is a user-friendly and low-maintenance ultrasonic welding solution for many markets with the lowest machine cost.
The machine's welding capabilities cover a wide range of cross-sectional dimensions from 0.35 mm² to 20 mm². In addition, it offers many benefits over traditional welding methods.
This ultrasonic wire welding machine is a one-step welding machine for copper wire connection, which can be welded once in 3 seconds. No heating is required, and no consumables or connectors are required.

HMS-X01 Ultrasonic Wire Harness Welding Machine

Product Parameters

Input voltage AC 220V 50Hz
Square of weld 0.35mm² -20mm²bare copper wire
Equipment size 640*425*330mm
Equipment power 3000W
Equipment weight 65kg
Operating frequency 20KHz
Welded copper wire (aluminum wire) diameter ≤0.3mm
Displayed 7-inch touch screen
Productivity About 3s/time, depending on the welding square
Core Parts Generators, Transducers, Horn
Moving parts Stepper motors, cylinders
HS code 8515809090
Application Vehicles, instruments and meters, communication equipment, household appliances,
etc.
Brand Slogan MAKE WELDING EASIER, MAKE CONNECTIONS SAFER
HMS-X01 Ultrasonic Wire Harness Welding Machine

Product Advantages

No Additional Material Required

No flux, flux or other filler materials are required during ultrasonic soldering, reducing material costs and the risk of environmental contamination.

Low Temperature Welding

The temperature generated during the welding process is low, only equivalent to 1/3 or 1/2 of the melting point of the metal, which means the welding process will not cause damage to the insulation of the wire and retain the original properties of the metal wire. Low-temperature welding also allows thin metals to be welded to thick metals without causing damage to them.

Energy Saving And Environmental Protection

Compared with traditional welding methods (such as crimping, soldering, and resistance welding), ultrasonic welding has low energy consumption and does not require an external heating source, reducing energy consumption and carbon emissions.

Advanced Process Control

Equipped with a touchscreen controller, it displays and monitors ultrasonic welding parameters (such as amplitude, pressure, time, etc.) in real-time to ensure precise control of the welding process, so as to achieve the highest standard of welding quality.

Compact And Portable

The device is small in size and light in weight, making it easy to operate and store in a limited space.

Constant Welding Quality

The integrated system ensures the stability of welding parameters, avoids quality fluctuations caused by human factors, and ensures welding consistency, especially suitable for mass production needs.

Safety And Ease Of Use

It has the function of automatic frequency tracking and calibration, the maintenance, operation, and tool replacement of the equipment are simple, fast, and safe, and the structural design is simple and precise, which improves the safety and work efficiency of operators.

Strong Adaptability

It is not only suitable for welding between similar metals (such as copper and copper, aluminum and aluminum), but also can realize the welding of different metals (such as copper and aluminum), and the large welding cross-section range (from 0.35 square millimeters to 200 square millimeters) can adapt to the needs of a variety of wiring harness specifications. Expanded range of applications.

Efficient And Fast

The welding process only takes 1-2 seconds, which greatly improves the production efficiency and meets the needs of large-scale production. At the same time, the welded workpiece does not need to be cooled or pressured for a long time, saving the production cycle.

High Welding Strength

Because the joint formed by ultrasonic welding is metallurgically combined, its strength often exceeds that of the base metal, and there is no obvious welding slag and burr in the welding area, and the appearance is smooth, which is conducive to the subsequent assembly and optimization of electrical properties.

Password Protection And Parameter Storage

Ability to store the welding parameters of each size of wire as a template. Avoid changing different specifications of threads each time and need to manually reset different parameters, which can greatly provide the stability of work efficiency and product quality.

Prevent Empty Welding

Prevent damage to parts such as left and right sliders, horn, and Cushion Block.

HMS-X01 Ultrasonic Wire Harness Welding Machine

Product Comparison

Additional information

Power

3000W

Weight

Input Voltage

AC 220V 50Hz

HS Code

8515809090

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Himinsen is founded by an elite team with over 20 years of experience in industrial ultrasonic applications. Himinsen is committed to becoming a global provider of high-quality wiring harness processing equipment and to providing quality services for customers around the world.

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