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HMS-D01G Ultrasonic Terminal Welding Machine

HMS-D01G is a vertical ultrasonic terminal welding machine with a wide range of applications and multiple functions. It is widely used in fields such as automotive wiring harnesses, power supplies, new energy charging guns, and charging piles. It is suitable for welding various materials, has simple operation, and can meet different welding requirements

UlTRASONIC AC 380V 50HZ

TERMINAL WELDING MACHINE

Efficient welding

TERMINAL WELDING MACHINE

About 1~3 s/time, depending on the welding square

Product Introduction

HMS-D01G Ultrasonic Terminal Welding Machine

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HMS-D01G Ultrasonic Terminal Welding Machine

Warning Light

10.1 Inch Touch Screen

Electrical Box

Welding Structure

Action Buttons

The HMS-D01G ultrasonic terminal welding machine provides an introductory ultrasonic-level welding experience for all types of customers. It is a user-friendly and low-maintenance ultrasonic welding solution for many markets with the lowest machine cost.
The machine's welding capabilities cover a wide range of cross-sectional dimensions from 2.5 mm² to 25 mm². In addition, it offers many benefits over traditional welding methods.
This ultrasonic terminal welding machine is a one-step welding machine for copper wire connection, which can be welded once in 1~3 seconds. No heating is required, and no consumables or connectors are required.

HMS-D01G Ultrasonic Terminal Welding Machine

Product Parameters

Model D01G
Power 9000W
Copper wire welding range 6mm² -95mm²
Aluminum wire welding  range 6mm² -95mm²
Configuration Himinsen
Input Voltage AC 380V(-10/+60)  50~60Hz
Size 1300*1000*2000mm
Weight 610kg
Air Pressure >0.5MPa
Data Storage 100.000 sets of product welding parameters
Product Efficiency 120pcs/H—150pcs/H
Alarm Control the welding time, energy, pressure, amplitude power, pre-weld height, and post-weld height
Interface Display It can display welding time, energy, power, pressure, times, amplitude, frequency and other information
Display Method 18.5inch touch all-in-one computer
HS Code 8515809090
Application Vehicles, instruments and meters, communication equipment, household appliances, etc.
HMS-D01G Ultrasonic Terminal Welding Machine

Product Advantages

No Additional Material Required

No flux, flux or other filler materials are required during ultrasonic soldering, reducing material costs and the risk of environmental contamination.

Low Temperature Welding

The temperature generated during the welding process is low, only equivalent to 1/3 or 1/2 of the melting point of the metal, which means the welding process will not cause damage to the insulation of the wire and retain the original properties of the metal wire. Low-temperature welding also allows thin metals to be welded to thick metals without causing damage to them.

Energy Saving And Environmental Protection

Compared with traditional welding methods (such as crimping, soldering, and resistance welding), ultrasonic welding has low energy consumption and does not require an external heating source, reducing energy consumption and carbon emissions.

Advanced Process Control

Equipped with a touchscreen controller, it displays and monitors ultrasonic welding parameters (such as amplitude, pressure, time, etc.) in real-time to ensure precise control of the welding process, so as to achieve the highest standard of welding quality.

Compact And Portable

The device is small in size and light in weight, making it easy to operate and store in a limited space.

Constant Welding Quality

The integrated system ensures the stability of welding parameters, avoids quality fluctuations caused by human factors, and ensures welding consistency, especially suitable for mass production needs.

Safety And Ease Of Use

It has the function of automatic frequency tracking and calibration, the maintenance, operation, and tool replacement of the equipment are simple, fast, and safe, and the structural design is simple and precise, which improves the safety and work efficiency of operators.

Strong Adaptability

It is not only suitable for welding between similar metals (such as copper and copper, aluminum and aluminum), but also can realize the welding of different metals (such as copper and aluminum), and the large welding cross-section range (from 0.35 square millimeters to 200 square millimeters) can adapt to the needs of a variety of wiring harness specifications. Expanded range of applications.

Efficient And Fast

The welding process only takes 1-2 seconds, which greatly improves the production efficiency and meets the needs of large-scale production. At the same time, the welded workpiece does not need to be cooled or pressured for a long time, saving the production cycle.

High Welding Strength

Because the joint formed by ultrasonic welding is metallurgically combined, its strength often exceeds that of the base metal, and there is no obvious welding slag and burr in the welding area, and the appearance is smooth, which is conducive to the subsequent assembly and optimization of electrical properties.

Password Protection And Parameter Storage

Ability to store the welding parameters of each size of wire as a template. Avoid changing different specifications of threads each time and need to manually reset different parameters, which can greatly provide the stability of work efficiency and product quality.

Prevent Empty Welding

Prevent damage to parts such as left and right sliders, horn, and Cushion Block.

HMS-D01G Ultrasonic Terminal Welding Machine

Product Comparison

 

Additional information

Power

5000W

Weight

Input Voltage

AC 220V 50Hz

HS Code

8515809090

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Himinsen is founded by an elite team with over 20 years of experience in industrial ultrasonic applications. Himinsen is committed to becoming a global provider of high-quality wiring harness processing equipment and to providing quality services for customers around the world.

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